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Scooter Sidecars.com » Blog Archive » The Cozy Sidecar
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The Cozy Sidecar

June 10th, 2008 Posted in Cozy

Cozy Sidecar (sometimes referred to as Cozi, Cosy)

If you have a scooter or light motorcycle (upper limit about 400 lbs / 35 horsepower — more for touring, less for sport driving) then the Cozy Sidecar made in India (which is now the world’s leader in scooter and light motorcycle production) may be just what you are looking for. Because the Cozy line of sidecars is optimized for scooter and light motorcycle attachment they have the following characteristics:

  • Lighter weight and smaller size sidecars suitable for scooter and light motorcycle attachment
  • No need to attempt to modify the motor scooter’s or cycle’s braking system as there is no separate sidecar brake needed for a light sidecar operating at moderate speeds.
  • No need to remove the motorcycle or scooter center or side stand, thus allowing easy switching between solo and sidecar riding.
  • Attachment specifically designed for frameless monocoque scooters such as the Vespa (some drilling required)

Cozy sidecars are still in production and exported out of India by several distributors

Cozy’s Products:

The current Cozy motorcycle mount is designed to bolt to the front of a single cylinder motorcycle engine mount in classic single and twin down tube frames and to the foot peg mount. Cozy sidecars are domestically attached in India to many imported and domestically produced motorcycles but experienced in sidecar mounting, the fabrication or modification of brackets, and in some cases the brazing or welding of attachment points to the motorcycle frame by a qualified technician. See the current Cozy sidecar mounting for an Enfield Bullet motorcycle

Royal Enfield Enfield of India motorcycles require a special mounting kit to install a Cozy sidecar. Cozy sidecars will fit Royal Enfields with this mounting kit.

  • Because motorcycles with non-circular (oval or square) tubular frames or frames constructed from aluminum extrusions / weldments are generally higher performance and weight machines, and Cozy sidecars are specifically designed for lower performance and lighter weight motorcycles and scooters, mounting kits will generally not be available.
  • Mounting kits for round tube frame motorcycles are under development and should be available 15 February 2000. These kits will fit frame tubing from 36 mm (1.4 inch) OD to 14 mm (0.55 inch) OD. These will kits will be similar to the tubular frame scooter kits in that these will mount a sub-frame with flange to your motorcycle. These kits will require at least three places (four is better) where you can bolt a 50 mm ( 2 inch) wide clamp strap around a frame member. No welding, frame drilling or special tools will be required.
  • Zipper fit mounting for Vespa and derivatives (Bajaj and LML) available now! The Cozy monocoque (Vespa style) scooter mounting system consists of flat steel plates which attaches to the underside of the scooter body with a dozen or so small steel bolts through the floor and was specifically developed for the Vespa and its derivatives such as the Bajaj, LML and SIL produced in India. This mount also fits the Lambretta and derivative scooters with a single central tube frame with flat floor. This unit has a flange onto which a single cantilever arm bolts which connects and positions the sidecar to the scooter. This is a more-or-less universal system for this type of scooter. If this system will stand up to Indian roads, it will stand up to anything. See the Cozy sidecar mounting for a monocoque (Vespa type) scooter
  • A special universal attachment bracket is being developed for those tubular frame scooters which are not suited for the above through-the-floor monocoque (Vespa) mounting system.
    Features of this mount are:

    • Belly pan / skid plate is retained to protect the gas tank and keep dirt away from the engine
      (requires notching the belly pan only on the side to which the sidecar mounts — no body panel cutting or drilling!)
    • Mounts directly to the 36 mm tube chassis on either side (but order correct hand sidecar!)
    • Installation requires only common hand tools such as 3/8 variable speed drill and 5/8 hole saw.
    • Struts are 5/8 X 18 threaded rods for maximum strength and rigidity
    • Sub-frame made from 2 X 2 X .110 square section steel tubing for strength and rigidity
    • Flange can be removed from sub-frame for cleanest possible appearance when sidecar is removed while still maintaining quick attach/detach capability and sidecar alignment
    • Mount either a scooter or motorcycle sidecar to the larger scooters
    • Check out the “George Clamp” for perimeter tubular frame scooters. (useful for single tube frames too)
  • The initial alignment specifications for Cozy sidecars for both motorcycles and motorscooters and mounting flange dimensions.

Cozy features:

  • A very attractive price (Be sure to note what is included by other manufacturers (such as finish sanding and paint) in their base price when comparison shopping!)
  • Rugged construction for the tough Indian road and driving conditions.
  • Your choice of right or left hand sidecar mounting. Several of the photographs below show left hand mounted sidecars which is standard in India (and England), but all units supplied will be right-hand mount (unless special ordered.)
  • Time and Indian road proven coil spring and hydraulic shock suspension
  • A quick change feature that allows mounting / dismounting of your Cozy sidecar in 10 minutes or less (after the initial installation). There is no need to remove and re-install the center / side stands when mounting and dis-mounting a Cozy sidecar.
  • Choice of body material
  • The eight following items are included in the base price of every Cozy sidecar
    (Be sure to note what is included in the base price when comparison shopping!)

    1. front bumper
    2. side guard
    3. utility / luggage rack
    4. passenger assist step
    5. windshield
    6. tonneau (dust) cover
    7. spare tire mount securely welded to the sidecar frame (scooter sidecars only)
    8. factory finish paint (acid dip, phosphate dip, 2 primer coats, 2 color coats, 2 clear coats — total 6 coats)
  • Your choice of finishes * included in the base price for the front bumper, side guard and sidecar rear utility / luggage rack of:
    • Heavy chrome plate, or
    • Gloss black powder coat, or
    • Matte black powder coat, or
    • Wrinkle (Japan) black powder coat
  • Scooter accessories available at extra cost include:
    • Spare tire and rim (frame mounted spare tire carrier is included with all Cozy scooter sidecars at no extra charge)
      (Cozy scooter sidecars use a 3.50 X 10 tire on a Vespa specification split rim)
    • Spare tire cover (scooter only)
    • Rack to mount sidecar or scooter spare on rear of scooter sidecar (replaces luggage rack)
    • folding front luggage rack* finished to match your Cozy sidecar trim
    • folding rear luggage rack* with or w/o spare tire mount finished to match your cozy sidecar trim
    • fixed front luggage rack* finished to match your Cozy sidecar trim
    • fixed rear luggage rack* with or w/o spare tire mount finished to match your cozy sidecar trim
    • front and rear cowl guards*
    • front and rear turn indicator lens guards*
    • front fender guard, with or without Piaggio logo*

* NOTE: It is difficult to color match a sidecar to an older motorcycle or scooter without seeing the vehicle. The paint that Cozy sprays is new paint and will exactly match a new motorcycle or scooter, but if your “pride and joy” is a few years old, it is likely that its paint has faded. If an exact color match is important we suggest that you get the sidecar in neutral gray (or a close generic color) and have it finish painted by a knowledgeable local automotive painter. They will know how to tint the paint, change the amount of reducer, adjust air pressure, etc. to get a perfect match. This is even more important if you have metallic paint as this has a “grain” which must also be matched to the vehicle paint “grain.” Subject to these limitations, cozy can apply pin striping in gold, white or other colors in styles which closely emulate those used on vintage and classic motorcycles and scooters which tend toward basic black and British Racing Green. A photograph of your desired pin striping details is required.

1 Star2 Stars3 Stars4 Stars5 Stars (4 votes, average: 2.5 out of 5)
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  1. 39 Responses to “The Cozy Sidecar”

  2. By Jennifer Lancey on Jun 6, 2008

    Hello there. I was sent a link to your blog by a friend a while ago. I have been reading a long for a while now. Just wanted to say HI. Thanks for putting in all the hard work.

    Jennifer Lancey

  3. By M.S.K.Prasad on Jul 29, 2008

    Hallo Mr.guptaa/cozy

    Your web site made a good reading.
    I would wish to have your office address at mumbai with the relevant telephone numbers (LL as well and Mobile Numbers)

    Thanks

    prasad.

  4. By marcee on Aug 13, 2008

    Hello, my name is Marcee and I am seeking a used “in good condition” (barely used ) scooter with side car (see attached) and if you can recommend or lead me in the right direction, I would greatly appreciate it. Something that can be driven on the highway. Nothing like a “motorcycle” Thank you Marcee 813-888-9451

  5. By Andrew on Sep 26, 2008

    Hello,
    After adding a sidecar to a Stella what is the mpg I can expect?

  6. By Dilip on Oct 29, 2008

    I am looking for manufacturers of motorcycle and scooter side car manufacturers in India.Could i get their contact details please.

  7. By Scooters on May 1, 2009

    I really appreciate your blog.well done.

  8. By Juan Fonseca on Jun 2, 2009

    Hello, I would like to get in contact with you, cause I am looking for manufacturers of motocycle sidecars, could you send me a contact name, e-mail or phone to my e-mail.

  9. By reshma on Dec 19, 2009

    I want to buy a scooter sidecar please send me Quotation as soon as possible on above email ID.

  10. By ANURA SAMARASEKERA on Jan 4, 2010

    dear sir
    i have a bajaj scooter classic model.
    i whould like to fix a side car for this’
    please forwad the details & price for above matter.

    anura

  11. By mark said on Jan 18, 2010

    I am interested in attaching your side car to my Lambretta Li150. Is this possible? If yes, can you send me a quote please? Can you ship to the Republic of Malta (Europe)

  12. By global on Feb 24, 2010

    Global Electrical Industries is a leading manufacturer & exporter of electrical products like Suspension Clamp, Vibrator Dampers, Strain Tension Clamps, Pin Insulator, PG Clamps, Tee Clamps, Stay Wire, Disc Insulators and Ground Wire Accessories etc

  13. By Robert G. Miller on Mar 5, 2010

    Need info on sidecars for Suzuki 400 Burgman. Prices, availability, colors. pococo9@att.net

  14. By pierini on May 23, 2010

    Hello,
    For the assembly(editing) of the cosy rocket side on a sprint 125 of 1968 either a vBB or BNv of 1960 needs he(it) to adapt the support (cut at the level of central girders before) or exists t-il a special support for the former(ancient) hulls(shells).

    Thank you in advance

  15. By Pradeep on Jun 8, 2010

    Dear Sir,
    we require 10 sidecar for vespa, kindly give us your rates(for Mumbai), if you can supply without colour it will be good for us,
    Thanking you
    Pradeep L. Pomal
    Cell : 9920563232(Mumbai)

  16. By steven nazareth on Jul 20, 2010

    please help me get the details and contact of sidecars manufacurers in mumbai for royal enfield (bullet) motorcycles.

  17. By Extrusion on Aug 16, 2010

    SPM CONTROLS is the leading manufacturers of Presses, Extrusion Press, Hydraulic Presses and Extrusion Presses in India.for more details visit http://www.spmcontrols.com

  18. By vern on Oct 12, 2010

    would like inf. on were to purchase a sidecar for motor scooter

  19. By Carmelo Vanlaere on Dec 29, 2010

    I find it interesting that many of the people who commented with different thoughts and opinions, did so in such a judgemental and well thought out way.

  20. By simranjit singh on Jan 5, 2011

    dear sir
    we are manufacture of sidecar and trailers for bikes and scooters contact for prices 00919216120832 do mail on inderautos@yahoo.in

  21. By Kole Ammar on Jan 13, 2011

    Came clueless, kept worried. Thanks for this post. - If you don’t know how to do something, you don’t know how to do it with a computer. Attributed to Anonymous

  22. By sunil shete on Jan 20, 2011

    Since i am handicapped and would like to attach side wheel for activa honda bike (Black). please provide me the address and quotation for the same.

  23. By vijaya bhagwat on Jan 25, 2011

    I am using a kinetic honda with cozy sidecar attached. now my scooter is old and i would like to buy a Mahedra Rodeo. Will I be able to get the same side car fixed to this model? Or do you suggest some other scooter or do I have to buy a new sidecar?

  24. By Gillian Mills on Feb 9, 2011

    I would like to purchase a side-car for my Vespa 125, do you export to Great Britain? It would need to be mounted correctly for left-hand drive. Thanks Jill Mills

  25. By Arun on Mar 25, 2011

    Sir

    Are you making two sidewheels attachment for Suzuki Access 125cc scooter for use of handicapped persons? Kindly give me a reply with detail and price.

  26. By Hydraulic Press Manufacturers India on Apr 28, 2011

    SPM CONTROLS is the leading manufacturers of Presses, Extrusion Press, Hydraulic Presses and Extrusion Presses in India.

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    Great post… I’d should write something related, so I acquired here via Google to receive some inspiration, yet I’m too sluggish to write anything so insightful, lol. Should i just copy as well as paste your write-up?

  28. By Ernest Schaedlich on May 15, 2011

    Hi i am looking for a used side car for my kymco 2007 250cc xiting scooter something maybe that needs a little fixing not junk but needsjust a little work paint etc.

  29. By Hydraulic Press Manufacturers on May 19, 2011

    Perfect Machine Fabric leading manufacturer of a slew of Hydraulic Cylinders, Hydraulic Power Pack Manufacturers, Hydraulic Equipments Manufacturers both standards as well as per custom built specification in India.

  30. By Rajinder Jain on Aug 30, 2011

    I am a handicapped person and using your company Sidecas since 1989 fitted in Kinetic Hoonda Scoter without any problem. Now I want to change my scooter Activa scoter Kindly give me a reply with detail and price.Rajinder Jain #134,Block-E,Shivalik Vihar Nayagoan Distt.Mohali 160103

  31. By Cindy on Sep 13, 2011

    I own a 2006 Yamaha Majesty-I would like a sidecar that can hold 200lbs. I have a Great dane that would love to travel with me…is there one that will work for my scooter?

  32. By LENOIR on Oct 11, 2011

    je suis interessé par un side :
    sport max scooter 100;
    où puis-je en trouver un et à quel prix ???

  33. By kalpana mohite on Feb 6, 2012

    Hi.I have a thunder bird bullet.I want to attach side car for it.please let me know the price for the same

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  35. By dan pray on Apr 25, 2012

    Is it at all possible to hook one of these up to a big bike like an HD electra glide. I’m sure it would take a lot of modifying, but could it be done?

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